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Custom Laminate Countertops:
Removal Can Be Tricky

Question:

 

We are trying to remodel our kitchen. I would like to do the demo myself.

I would like to remove the laminate from the wall in our kitchen. We have laminate countertops. The laminate on those countertops swoop up to the bottom of our cabinets in one continuous sheet. Can we remove this with some sort of solvent? Or is it best to leave this to a professional? How much extra should I expect this to cost in demo?

My home was built in 1961 in Texas. Thank you for your help.

 

Sincerely, Amy L.

 

Reply:

 

Your laminate countertop sounds truly bizarre!

This is obviously a custom countertop. Normally custom laminate counters use 3/4" thick particle board as a "substrate" or backing. The horizontal portion over the cabinets is usually made from two layers, but the bottom layer is sometimes just a series of narrow strips around the perimeter.

The vertical part of custom laminate counters is (from my experience) usually just a single layer of 3/4" thick particle board.

My question is: What's behind the laminate on the wall? Does the wall section of the laminate appear to "stand off" the rest of the wall by 3/4 inch? That would indicate that the countertop installer simply fastened 3/4" particle board to the drywall (after the cabinets had been installed) and then glued the laminate to the particle board.

Of course, they could have glued the laminate directly to the drywall, which could mean the the drywall will get damaged (ripped paper facing) when you pry off the laminate.

Which leads me to my next point: The only way I've dealt with unwanted laminate counters is to rip them out. With store-bought counters, you simply undo the screws that hold the counter to the base cabinets (crawl in there, you might see them at some of the corners of the base cabinets).

But... I've removed custom counters that were made by nailing or screwing the 3/4" particle board TO the base cabinets. That is, from the top. Meaning that the laminate covers the screw heads. It really sucks! On one job we had to use reciprocating saws to cut the custom counter away from the cabinets. And there was a ton of Liquid Nails adhesive in there too.

Normally laminate is glued with contact cement. I don't know what will dissolve contact cement. Some contact cement uses trichloroethane (also called Carbo-TriChlor, or something) as a solvent/cleaner, but I don't know how well that works after the glue has dried. You could look for the solvent/cleaner that may be sold alongside contact cement.

I would want to remove an end cap of the laminate to see if I could figure out what is behind the laminate on the wall.

To remove just the thin layer of laminate I guess I would first try a heat gun (not a hair dryer... not hot enough) and a putty knife or chisel. I would HAMMER the chisel or putty knife behind the edge of the laminate as I heated it up. Once I got it started, I would switch to a thin flat prybar, and I would work my way along the end cap. I doubt you'd have much luck removing the entire sheet this way... it would probably take forever. I'd just get a corner started and try to pry slow and carefully, using LOTS of prybars to spread the force.

But then maybe applying some heat would help. I've never done it before. Try it. Let me know what happens.

Don't use both heat AND solvents... you could blow the place up! Seriously.

 

Bruce W. Maki, Editor.

 

 
 

 


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Compiled January 7, 2006