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Pre-Finished Hardwood Flooring

I liked your discussion on flooring. After reading the pros and cons of different flooring types I have decided on a hardwood floor for a room in my house. However, I have heard installing hardwood flooring is a ton of work and shouldn't be tackled by a do it yourself-er who has a full time job. What about pre-finished real hardwood flooring, do you have any experience with them, can they be installed successfully by a do it yourself-er?

Thanks
Steve K.


Read the Update at the end of the reply.

I've never installed pre-finished hardwood flooring, but I've seen the end results of similar products.

One client a few years ago installed unfinished hardwood flooring that needed no sanding. The way the manufacturer accomplishes this is by milling a small bevel around the edges of each piece of flooring, just as marble floor tiles have a bevel all around. If neighboring pieces of flooring have slightly different heights, you don't notice it because of the bevel. This particular client finished the floor himself with plain old Minwax polyurethane. Applying urethane is the least difficult step in the flooring process. You just need to be meticulous about keeping the room clean.

I don't think that installing a conventional hardwood floor is that difficult when you are working full time, it's just that the room(s) will need to be vacated for the duration. Two people working quickly can probably install 200 square feet of boards in a long day. Sanding that amount will take perhaps 6-8 hours, from my experience, and a helper can do the edge sanding. Applying a coat of urethane will take perhaps 2 hours, but you'll need 3 coats, and a light scuff-sanding is necessary between coats.


According to Walker's Pocket Estimator, a contractor's guide for estimating labor costs, laying 100 square feet of 2¼" wide hardwood flooring should take a carpenter 3.8 hours and an added 0.6 hours of labor from a helper. My experience is that it takes perhaps twice as much total labor if you want to maintain an attractively random pattern and keep the joints tight. They claim that a good machine and operator can sand and edge 800 to 900 square feet of floor in an 8 hour day. Good luck! They also say an experienced worker can apply about 1,000 square feet of finish in an 8 hour day, which sounds about right.


You could install about 400 square feet of floor one weekend and sand it the next weekend, and then finish it over three evenings. The hardest part for some folks is finding a place to park their furniture and keeping people off the job site. After a floor is sanded you don't want anybody walking on it with dark-soled shoes, or you may have marks on the wood that won't come off.


Right now we are in the midst of a hardwood flooring job. We installed the boards last week with a rented pneumatic 2" flooring stapler, and this week we will be sanding the floor.

Sanding hardwood is perhaps the hardest part. The first floor we laid worked out well, but there are some very slight waves in the sanding, waves that could not be seen until the urethane was applied. Sanding makes a lot of dust, so keeping the place ventilated properly and covering the furniture with drop cloths will help.

As long as the hardwood flooring you are installing has a good hardwood top layer, it should work well. But beware, there are some pre-finished hardwood floors that have a very thin veneer of real hardwood over a plywood substrate. These won't last, can't be re-sanded, and the veneer may peel up.

If you can find a solid wood floor supplier that mills the bevels around the edges, I'd go for that. I encourage you to look beyond Home Depot and Lowes... there are many flooring retailers. We bought our wood from a small mill in our area. 

I had never done a hardwood floor until two years ago. I have no special training. I just read some articles from Fine Homebuilding's Builders Library. I'm quite pleased with the results. The worst part was carrying that mammoth drum sander up the stairs!

 

Bruce W. Maki, Editor.

Update, 2005:

Since I wrote this reply in 2001 I have installed pre-finished hardwood flooring in 3 rooms. Two rooms were thin 5/16" red oak flooring, and the other room, a kitchen, was conventional 3/4" thick maple.

Pre-finished hardwood flooring installs just like regular unfinished flooring, but when you are done fastening the boards the floor is done. Extra caution needs to be taken while installing the flooring because there won't be a chance to sand out any marks or shallow dings. And since the last few rows of boards need to be face-nailed, the nail holes need to be filled with a wax color crayon.

In short, pre-finished hardwood flooring is a great product and it saves the worst step... sanding.

 

 

 

 

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Compiled July 18, 2001