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Thinking Outside The Box: 

Access To Wiring

Out here in the wild west, in California & Nevada at least, new houses are built with the service panel access on the outside of the garage. I don't know why they do it this way. I'm originally from Wisconsin where service panels are commonly found in basements. But we don't get basements out here either. Anyway we have to go outside to open up the panel & do anything with it. Unfortunately, the opening provides no access to the top of the service panel where one would install a cable clamp for Romex for a new branch circuit. My garage is finished so there is gypsum board over the other side of the service panel. To gain access to the desired area above the service panel, I took my trusty wallboard saw & very slowly & carefully, groping behind with my hand once I had established a small hole so as to avoid welding without a mask, I cut out the wallboard covering the desired area. Now I have the access I need.

Now what I would like to do is get a metal door that I could install to cover that area safely and yet easily open it up again when I need to. What I envision is something like a service panel box but with no back to it. Do you folks know of any such product that I could buy for this purpose? Have you ever dealt with such a project? If so, how did you do it?

Any suggestions will be greatly appreciated.

Gene L.
Las Vegas, NV

Most of us just use a piece of plywood a couple of inches bigger than the hole and screw it to the studs surrounding the cut-out portion of drywall. But that might not meet building codes, and it's kinda cheap-n-cheesy.

I suspect there are all sorts of access doors and access hatches you can get. In hotel maintenance I have seen (and crawled through) numerous metal access hatches. These are general purpose access doors, used to reach plumbing shutoff valves or air filters or gain entry to crawl spaces above hallways, etc. There should be something available (perhaps in the commercial construction supply industry) that is rated for outdoor use. Maybe you can contact some heating-ventilating-air-conditioning supply houses to see if they sell any access hatches.

Recently I saw some small access hatches for sale at Home Depot, believe it or not. But they were plastic and kinda flimsy.

I know there are many large outdoor-rated electrical cabinets available. You might be able to get just a cover panel from such an enclosure. Or maybe you could get a larger electrical enclosure and cut out the back. My suggestion would be to call some local electrical supply houses (the ones that mainly sell to contractors) and see what they have that might meet your needs. Some of these places balk at dealing with do-it-yourselfers, but all you are doing is creating access in a wall (who knows, it could be to make the work easier for the electrician). Explain your story and see if they are willing to help.

There are many products out there, they just are not commonly used in residential construction, so the best place to start would be a commercial-oriented supplier.

 

Bruce W. Maki, Editor.

 

 

 

 

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Compiled March 23, 2001