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Fixing A Hole In A Bath Tub

Our tub/shower unit is 22 years old. The flat metal part of the tub that joins the wall tile has rusted through leaving a hole about one half inch wide and one inch long. 

I can't access this area from below--I'll have to work strictly from the top. Is there some kind of good thick sticky compound that will fill in such a spot without dropping through the hole, thus accomplishing nothing? 

We live in Florida.


There is something that should work, but getting the desired appearance may be tricky.

Automotive body filler (such as Bondo) is a great material for such a task. I have also used fiberglass-based gooey compounds (Stuff-It was the name, I think) for patching holes in steel. These should be available at automotive parts stores such as NAPA, Pep Boys or Auto Zone.

With Stuff-It, I have used ordinary wax paper as a backing (but on the front side of the hole) to get a smooth surface that was smooth and even with the surrounding metal. Once the filler hardened, the wax paper just peeled right off.

Another thing that might work is a fiberglass boat repair kit. This uses sheets of fiberglass material with a two-part resin. But if your hole is too big the fabric may sag while the runny resin hardens. I'd look for Stuff-It or some similar glass-fiber reinforced auto body filler.

When this stuff has hardened (in a couple of hours) you should be able to file and sand it smooth and then prime and paint it. I recently saw some epoxy paint at a hardware store, paint used for appliances and such. That would be the ticket, I think. And there are companies that will come to your house and repair chipped tub enamel. (Look in your Yellow Pages.) Maybe they can get the right paint over the patch, if it even needs paint at all.

 

Bruce W. Maki, Editor.

 

 

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Compiled October 25, 2001