| In
This Article:
We remove an old sliding
patio door and jambs, and repair water damage underneath. |
Related
Articles:
|
| Skill Level:
3-4 (Moderate to Advanced) |
Time Taken:
3 Hours |
By
Bruce W. Maki,
Editor
This sliding patio door was only fifteen years old, yet it was in
terrible shape.
|

The seal in double pane glass had failed, letting moisture
in between the panes. |
Note the foggy appearance at the lower right of the glass.
This is all too common with modern windows and doors.
The wood door sash and the jamb (frame) were quite soft and
spongy. A closer inspection revealed a major rot
problem. |
 |
 |
Prior to starting the removal process, we removed the
casing (trim) around the inside of the door, to measure the
width of the opening in the framing. The bad news was... the
opening was only 5'-10" wide, which meant that the
homeowner had to special-order a replacement door.
The standard size for sliding doors is 6'-0" wide. 8'
units are also fairly common. |
Removing The Old Door:
 |
There were flat head screws holding a piece of
wood to the sill. We had to use a tiny flat screwdriver to
clean out the dirt before we could get a Phillip's screwdriver
in. |
 |
 |
Outside, there was a single screw holding a metal
bracket to the sill (which was rotted).
After we removed the bracket the fixed pane was easily
lifted out. The homeowner was surprised at how little
security the door provided. |
 |
 |
Underneath a strip of black vinyl weatherstrip,
the door sill was badly rotted. |
 |
We removed the sliding pane by lifting it up and
then pushing the bottom out.
The sill practically fell out. Note the black marks. They
are signs of fungal growth and rot. The sub-floor next to the
carpet was badly rotted.
|
| A closer view of the rotted wood. |
 |
 |
Hey, what's this? In all the rotted wood we found a few
bugs. Not termites, fortunately, just big black ants.
And this is in a fifteen year old house!
Disgraceful.
|
 |
We used a reciprocating saw to cut any nails that held the
jamb to the framing.
The jamb came out with a few minutes of sawing and prying.
|
 |
Repairing The Rotted Framing:
 |
Uh-oh. Water got behind the jamb and rotted the trimmer
stud.
We drilled a series of holes just above the rotted part.
The cut was smoothed out with a chisel. |
 |
 |
A reciprocating saw was used to cut away the rotted OSB
sub-floor.
It was pried up with little effort. |
 |
 |
A strip of the sub-floor was removed.
Part of the rim joist had begun to rot, so we added a block
of wood. |
 |
Not anticipating any rot problems with such a new house, we came
to this house without any lumber for repairs. Luckily the homeowner
had bought materials for a new deck and was willing to give up a few
pieces.
 |
We placed short pieces of wood in between the floor joists,
under the floor.
This handy drill bit from Black & Decker drills a pilot
hole and a countersink all at once. |
 |
 |
We peeled back the carpeting and drilled through the edge
of the OSB flooring.
Then we fastened the board to the floor. |
 |
The purpose of this procedure is to connect the old floor
structure to the new filler strip that will replace the rotted-out
section. Without this connection the floor may be slightly springy
near the door because the edge would be unsupported.
 |
We were able to drive screws horizontally through the rim
joist and into the connector piece.
We used a flat pry-bar to hold up the connector board while
driving in the screws. |
 |
 |
A piece of 5/4 x 6 treated deck lumber was used to replace
the rotted floor.
We secured the plank with deck screws. |
 |
 |
A piece of 2x4 was tightly fitted into the space where the
rotted stud segment was removed.
At this point we discovered that the rotted stud was not a
structural component but a filler piece. There were two more
studs behind it. It turned out that the door opening was
actually wide enough for a standard 6'-0" slider
door. We figure the builder got a deal on some non-standard
doors and just filled in the opening with a 2x4.
|
This completed the door removal and frame repair process.
|
Tools
Used:
- Reciprocating Saw
- Hammer, Pry Bars
- Electric Drill & Spade
Bits
- Chisel
|
Materials Used:
- Treated Deck Boards
- 2x4 Blocks
|
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