| In
This Article:
2x4 nailing strips are
fastened to the deck structure and short pieces of composite
deck boards are screwed to the nailers. |
Related
Articles:
|
| Skill Level:
2+ (Basic or Higher) |
Time Taken:
About 8 Hours |
By
Bruce W. Maki,
Editor
While extending an existing deck for some friends, they asked me
to use a new composite (wood and plastic) decking product
called Portico® to cover up the space beneath the deck. It seems
that the kids were always losing baseballs and toys under the deck.
| Besides, the original deck was not very
attractive with all that open space around the sides. |
 |
|
 |
The deck before the skirting was
installed.
The synthetic handrails have already made a big
improvement in the appearance, but the gaping void below
the deck is even more obvious.
This is the south side.
|
|
| The east side of the same deck. |
 |
|
 |
I'll need to build a wooden structure at
ground level to provide a nailing surface for the skirt
boards.
Note the position of the "beam", (red
arrow) about 16 inches back from the rim joist. Since
there is no structure at ground level below the
cantilevered part of the deck, I'll need to do some
special framing to attach the nailers.
|
|
| I laid some 2x4's against the support
posts to see what might work. At this point I was just
exploring various possibilities. |
 |
|
 |
Using a reciprocating saw I cut a small
notch at the bottom corner of the 2x8 beam.
This short protruding end of the 2x8 is only
supporting the rim joist above, so cutting a small
amount of material (perhaps up to one-third of the joist
height) from the bottom should not affect the strength
of any structural member.
|
|
This is not to be confused with cutting into the middle of the
span of a beam or joist. In those cases there are specific
rules about where notches can be made.
| My initial plan was to have these boards
meet at this support post.
But... I didn't have the best lengths of 2x4. I just
brought some recycled boards that were about 7 feet
long.
|
 |
|
 |
The break between the boards needed to be
somewhere else, so I fastened a "down-rigger"
(red arrow) to the rim joist to support the ends of the
boards.
The lower end of the down-rigger is about 6 inches
deep in the soil. |
|
| At the end closest to the house I dug a
hole and clamped a 2-foot long 2x4 to the rim joist. I
fastened this down-rigger with 3" deck screws. |
 |
|
 |
The completed bottom "nailer"
boards along the south side of the deck. |
|
| A down-rigger at the break point between
boards. |
 |
|
 |
It wasn't necessary for the
2x4's to be at the same height. I just need the ends to
be fastened securely so the nailing structure doesn't
flop around when I attach the skirt boards. |
|
| I added the down-rigger on the right just
before fastening the 2x4, because I realized that the
horizontal board didn't have enough support and could
move too much. |
 |
|
 |
The East Side:
Along this cantilevered face there was no structure
to attach the boards to.
I dug a small hole and connected a 2x4 down-rigger to
the rim joist, and fastened an 8-foot treated 2x4 to it. |
|
| In the middle of that 8-foot horizontal
board I fastened a short "kicker" board to
prevent the long board from moving backwards. This
should keep the skirting from flexing when someone
pushes against it. |
 |
|
 |
I temporarily attached two pieces of
skirting at the corner to hold the nailers in place. |
|
| Down-rigger Installation Tips:
I made a mark on the rim joist to indicate the end
point of the board I planned to use. Then I dug a small
hole, about 6 inches deep, and fastened the down-rigger
to the rim joist. When I back-filled the hole I used a
block of wood and a hammer to pack down the soil. By
hammering on the soil I could push the down-rigger
forward or backward to ensure that it was plumb.
|
 |
|
 |
Where the nailer met the stair stringer, I
fastened a piece of 2x4 to the back side of the
stringer. The horizontal nailer will be fastened to this
block. |
|
| The completed nailer strip. |
 |
|
Installing The Skirt Boards:
 |
My starting point for the skirt boards was
the stair stringer. |
|
| I wanted the skirt boards to line up with
the edges of the stair tread boards and deck boards.
This meant ripping some boards narrower.
The Portico decking material cuts very easily on a
table saw.
|
 |
|
 |
Ripping a board leaves a square-cut edge,
and these composite deck boards have radiused edges. |
|
| So I ran the board through a router table. |
 |
|
 |
Then the board looked just like original. |
|
| I used a one-quarter inch radius
round-over bit.
This material routs just like wood, maybe even
better, because there is no splintering. It doesn't seem
to have any problems with burning if you feed too slowly
or pause for a moment. |
 |
|
Other Methods For Edge Rounding:
I discovered that this composite material was easy to
sand down using a belt sander with 50 grit sandpaper. I
was able to make a decent rounded edge using a belt
sander, and I removed circular saw marks as well. |
|
 |
I cut the skirt boards a little too long
(about ¼") so they would fit tightly.
I hammered on the end of the board to pack down the
soil. But... it's easy to mash up the visible top edge,
so careful hammering is necessary. |
|
Fastening Composite Boards:
| I pre-drilled ALL of the screw holes, even
though the screw manufacturer says pre-drilling is not
needed. |
 |
|
 |
I drove the TrapEase® screws with my
Makita 12 volt impact driver. This tool can drive big
huge lag screws, yet it seems to be rather taxed by
these special screws. |
|
| Note how the vertical skirt boards line up
with the edges of the stair treads. The taller board
here was ripped to about 4-5/8" wide. |
 |
|
 |
Where possible I tried to use a heavy-duty
low RPM corded drill to drive the special screws. But a
regular drill tends to make the bit creep out of the
square-drive head. If any screw slipped just a few
"clicks", I stopped and used the impact driver
instead.
The impact driver seemed to make the #2 square-drive
bit seat better in the screw head. The bit rarely
slipped while using the impact driver.
|
|
Note the small nail between the boards. I used two thin
siding nails as spacers. The decking manufacturer says to use a
small space to allow for thermal expansion.
| Within a few minutes I had a good start.
I began installing these boards at this end because
I'd rather finish this stretch of boards at the other
end, where there are no complicating factors like
stairs. |
 |
|
Additional Pointers:
 |
I used a small torpedo level to make sure
each board was plumb. |
|
| I also used the level as a drill guide
so all of the top row screws were in a straight line. |
 |
|
Special Corner Treatment:
 |
At a glance the boards all look normal. |
|
| But the 4 boards near the corner are all
about 4½" wide, instead of the standard 5¼".
This was necessary to prevent the last board from being
a little skinny stick, which would not only look
weird but also be very difficult to attach to the
nailers. |
 |
|
 |
The east side of the deck after the
skirting was completed |
|
On the south side where the skirting met the house, the last
board needed to be notched into an "L" shape. But to keep
the skirt boards lined up with the deck boards would require that
this last board be very narrow, which left very little material to
fasten to the nailing strips.
| My solution was to break with
convention and use a full-width board for the last
piece of skirting. To cut the notch, I used a table saw
and a miter saw, although a jig saw would also work.
The narrow board was installed in the second-last
position, which meant all the boards could be easily
screwed to the structure. |
 |
|
 |
The finished skirting on the south side.
What an improvement over the original deck...
|
|
| ...as seen in this picture from the
beginning of the article. |
 |
|
 |
Additional pictures of the completed deck,
with new skirting and handrails. |
 |
|
|
Tools
Used:
- Cordless Drill/Driver
- Cordless Impact Driver
- Heavy-Duty Drill
- Basic Carpentry Tools
- Miter Saw
- Table Saw
- Router Table (or Router)
With ¼" Round-over Bit
|
Materials Used:
- Portico® Composite Deck
Boards
- TrapEase® Composite
Decking Screws, 2½"
- 2x4 Treated Lumber
- Deck Screws, 3"
|
Back To Top
Of Page
Read our Disclaimer.
Search
Page
Home
What's New Project
Archives H.I.
World
Rants
Contact Us
|
|